Manufacturing / Industry 4.0
A manufacturing group
One dashboard from production line to B2B sales.
Sector
Manufacturing / Industry 4.0
Engagement
7 months
Services
- Enterprise Systems
- Process Automation
- B2B Portal Development
- Data Integration
The client name is withheld under a confidentiality agreement.
MEASURED OUTCOMES
Impact
-78%
manual data entry
-64%
order approval time
92% of dealers
B2B portal adoption
99.2%
inventory accuracy
The story
How we built it
The challenge
The manufacturing group ran parallel lines across three plants, but ERP, production tracking, and the B2B customer portal were disconnected. Dealer orders came in over Excel and phone, and the production plan only became clear in a weekly manual meeting.
What we did
ERP, production tracking, and the B2B portal were integrated; we built a role-based operations dashboard and automated the order flow end-to-end.
01 · Three plants, three separate truths
The manufacturing group ran parallel lines across three plants; the ERP, the production tracking software and dealer communication were disconnected. Dealer orders arrived by Excel and phone, and the production plan was settled manually in a weekly meeting. The same order was typed into three systems by hand.
The result was a friction everyone sensed and no one could measure: delayed approvals, inconsistent stock counts, and the same story retold between sales and production.
02 · The integration layer
Instead of ripping out the existing systems we built an integration layer between them. SAP Business One stayed as the core record; a Node.js service layer bound orders, stock and production status into one event stream. An operations database on PostgreSQL holds a real-time single picture of all three plants.
No team had to abandon the tool it knew; the data simply stopped travelling between teams by hand.
03 · The B2B portal
For dealers we built an ordering portal on Next.js: orders land directly in the system with live stock, price and lead-time data. Role-based access was defined with Auth0; every dealer sees its own contract terms and its own order history.
Within the portal’s first quarter, 92 percent of dealers were placing orders through it. Taking an order by phone became the exception.
04 · One dashboard, a new rhythm
A single role-based operations dashboard was built on Power BI for management and the field; approval chains and exception alerts were automated with n8n. The weekly planning meeting went from 4 hours to 30 minutes, because it is now spent deciding, not gathering data.
After seven months manual data entry was down 78 percent, order approval time fell 64 percent, and stock accuracy climbed above 99 percent.
03
The outcome
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Reduction in manual data entry
-
Lower processing time per order
-
A single view for management and field teams
STACK
This project's stack
The tools used on this project. Touch a category and those tools step into the light.
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